Probing Kinetics and Mechanism of Formation of Mixed Metallic Nanoparticles in a Polymer Membrane by Galvanic Replacement between Two Immiscible Metals: Case Study of Nickel/Silver Nanoparticle Synthesis

Galvanic replacement between metals has received notable research interest for the synthesis of heterometallic nanostructures. The growth pattern of the nanostructures depends on several factors such as extent of lattice mismatch, adhesive interaction between the metals, cohesive forces of the individual metals, etc. Due to the difficulties in probing ultrafast kinetics of the galvanic replacement reaction and particle growth in solution, real-time mechanistic investigations are often limited. As a result, the growth mechanism of one metal on the surface of another metal at the nanoscale is poorly understood so far. In the present work, we could successfully probe the galvanic replacement of silver ions with nickel nanoparticles, stabilized in a polymer membrane, using two complementary methods, namely, small-angle X-ray scattering (SAXS) and radiolabeling, and the results are supported by density functional theory (DFT) computations. The silver–nickel system has been chosen for the present investigation because of the high degree of bulk immiscibility caused by the large lattice mismatch (15.9%) and the weak adhesive interaction, which makes it a perfect model system for immiscible metal pairs. Membrane, as a host medium, plays a crucial role in retarding the kinetics of atomic and particle rearrangements (nucleation and growth) due to slower mobility of the atoms (monomers) and particles within the polymer network. This allowed us to examine the real-time concentration of silver monomers during galvanic replacement of silver ions with nickel nanoparticles and evolution of Ni/Ag nanoparticles. From combined experiment and DFT computations, it has been demonstrated, for the first time to the best of our knowledge, that the majority of silver atoms, which are produced on the nickel nanoparticle surface by galvanic reactions, do not form traditional core–shell nanostructures with nickel and undergo a self-governing sequential nucleation and growth of silver nanoparticles via formation of intermediate prenucleation silver clusters, leading to the formation of mixed metallic nanoparticles in the membrane. The surface of NiNPs has a heterogeneous effect on the silver nucleation pathway, which is evident from the reduced critical free energy barrier of nucleation (ΔGcᵣᵢₜ). The present work establishes an original mechanistic pathway based on a sequential nucleation model for formation of mixed metallic nanoparticles by the galvanic replacement route, which opens up future possibilities for size-controlled synthesis in mixed systems.