Development of biodegradable coatings for covered horizontal bunker-stored silage

The addition of different plasticizers, thickeners and hydrophobic compounds such as fatty acids in biodegradable coatings has been evaluated using pH values and dry matter content as criteria in silage during one month of storage at room temperature under laboratory conditions. A base coating solution was prepared with whey protein concentrate, calcium caseinate and carboxymethylcellulose. From the base coating solution, derivative coating solutions were developed to evaluate the effect of plasticizers by incorporating glycerol at different concentrations and different ratios of sorbitol and glycerol. Thickening agents were also evaluated by adding fine silage powder, coarse silage powder, hay powder, or cornstarch. Derivative coating solutions were studied to evaluate the effect of fat constituents. Canola oil, beef fat, shortening, bees wax or candellila wax were added to the base solution following various procedures. Results showed that the addition of glycerol (320 g kg-1) in the coating formulation resulted in a pH value of 5.21 after 31 days of storage without visible spoilage under the coating. The presence of plasticizer compounds avoids the appearance of cracking in the coating during the early stage of conservation. The pH of silage coated with formulations containing coarse or fine silage powder was preserved below 5 until day 17 as compared to the other formulations where the pH was preserved below 5 only for 10 days. The incorporation of beef fat in the coating formulation resulted in the lowest pH as compared to all the other fat compounds evaluated, showing a value of 4.61 at the end of storage. The addition of glycerol, coarse silage and beef fat in the same coating formulation recovered by a hydrophobic layer of zein stabilized the pH to 4.47 for 28 days of storage with a final dry matter content at 344.3 g kg-1 without visible spoilage under the coating during all of the storage at room temperature.