Energy-efficient biochar production for thermal backfill applications

The function of engineered thermal backfills surrounding underground pipelines of the crude oil industry is to prohibit heat migration for the design period of 25 to 50 years. Biochar is suitable for reconstituting standard thermal backfill material since it is biochemically inert and has a low heat conductivity. However, the preparation of biochar from biomass involves an energy-intensive pyrolysis process. This study aims to make biochar production energy-efficient via optimizing the pyrolysis temperatures, specifically for thermal backfill applications. Ten distinct biochars were prepared by pyrolyzing two waste biomass, i.e., water hyacinth (WH) and sugarcane bagasse (SB), at temperatures ranging from 300 to 700 °C. The biochars were assessed based on their thermal conductivity, energy consumption, yield, and stability in soil for the design period. The thermal conductivity of produced biochars varied in a narrow range of 0.10 to 0.13 W m⁻¹ K⁻¹ with different pyrolysis temperatures, which is possibly due to marginal differences in their microstructure, mineralogy, and physicochemical properties. The findings revealed that the biochar produced at lowest pyrolysis temperature (300 °C) consumed least energy and produced maximum yield. However, it was not suitable for thermal backfill applications due to its inadequate carbon stability in soil. Therefore, the current study recommends a pyrolysis temperature of 400 °C for thermal backfill applications. The recommended pyrolysis temperature was found to be at least 60% energy efficient in comparison to pyrolysis at 700 °C for both the feedstocks. This study provides crucial insight into the role of pyrolysis temperature for tailoring biochar production for intended applications.