The effect of Fe addition on processing and mechanical properties of reaction infiltrated boron carbide-based composites
2007
Mizrahi, I. | Raviv, A. | Dilman, H. | Aizenshtein, M. | Dariel, M. P. | Frage, N.
Dense metal-ceramic composites based on boron carbide were fabricated using boron carbide and Fe powders as starting materials. The addition of 3.5–5.5 vol% of Fe leads to enhanced sintering due to the formation of a liquid phase at high temperature. Preforms, with about 20 vol% porosity were obtained by sintering at 2,050 °C even from an initial boron carbide powder with very low sinterability. Successful infiltration of the preforms was carried out under vacuum (10⁻⁴ torr) at 1,480 °C. The infiltrated composite consists of four phases: B₁₂(C, Si, B)₃, SiC, FeSi₂ and residual Si. The decrease of residual Si is due to formation of the FeSi₂ phase and leads to improved mechanical properties of the composites. The hardness value, the Young modulus and the bending strength of the composites fabricated form a powder mixture containing 3.5 vol% Fe are 2,400 HV, 410 GPa and 390 MPa, while these values for the composites prepared form iron free B₄C powder are 1,900 HV, 320 GPa and 300 MPa, respectively. The specific density of the composite was about 2.75 g/cm³. The experimental results regarding the sintering behavior and chemical interaction between B₄C and Fe are well accounted for by a thermodynamic analysis of the Fe–B–C system.
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