Nonconductive Noncharging Composites: Tunable and Stretchable Materials for Adaptive Prevention of Charging by Contact Electrification

Static charge generated by contact electrification can cause a wide range of undesirable consequences in our lives and in industry (e.g., adhesion of particles on surfaces, damage to electronics, and explosions). It has, however, been challenging to develop methods to prevent charging due to the vast types of materials that charge easily by contact electrification and the frequent changes in process and environmental conditions. The most common method is to use conductive materials for dissipating charge away; however, it is ineffective for many circumstances. Here, we propose a general and effective materials framework that involves a two-level consideration for preparing noncharging materials: (1) the variation of the proportion of a two-material composite and (2) the extent of stretching the composite material. This materials strategy is achieved by infusing particles within a stretchable bulk material. Importantly, the preparation of the noncharging surface for (1) is based on a novel fundamental mechanism that involves combining an appropriate amount of a material (e.g., the particles) that tends to charge positively with another material (e.g., the bulk material) that tends to charge negatively. This mechanism does not rely on conductivity; both the contacting materials naturally prevent the generation of static charge even when only nonconductive materials are involved. When the composite material is stretchable, the change in proportion of the surface coverage of the particles allows the charging response to be changed. Therefore, the variation in composition and stretching provide a wide two-dimensional parameter space for achieving noncharging response for the vast range of contacting materials that are used in industry and our lives. In addition, stretchability allows the composite material to flexibly adapt to changes in process and environmental conditions. This stretchable composite material was also demonstrated to be capable of preventing the adhesion of particles and separating particles of different materials.