Feasibility of a Sustainable On-Site Paper Recycling Process
2025
Karl Jakob Levin | David dos Santos Costa | Lii Urb | Anna-Liisa Peikolainen | Tanel Venderström | Tarmo Tamm
Several EU initiatives and directives emphasize waste reduction and immediate reuse at the source. This study introduces a novel on-site recycling method for transforming printing house paper waste into high-quality, eco-friendly cardboard without mixing it with lower-quality or heterogeneous waste streams. Instead of traditional water- and energy-intensive recycling processes, the proposed dry defibration method involves mechanical grinding, spray-on binder application, and heat pressing, significantly reducing the ecological footprint. The process was optimized using environmentally safe binders, such as poly(vinyl alcohol), sodium alginate, sorbitol, cellulose nanofibrils, and water, applied at low concentrations. A binder-to-dry-pulp ratio of 160 wt.% offered the best balance, yielding cardboard properties comparable or superior to those obtained by traditional methods. Focusing on book covers, the method demonstrated a 50% reduction in GHG emissions compared to conventional paper recycling and purchased cardboard use. The findings highlight the potential of localized, resource-efficient recycling processes to support sustainable production practices within the printing industry.
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