To replace existing high impact ammonia production technologies, a new sustainability-driven waste-based technology producing green ammonia with and without urea was devised using life cycle thinking and sustainable design principles, targeting efficiency, carbon emissions, water, and power use competitiveness. We have used life cycle assessment to determine whether cradle-to-gate, multiple configurations of the core waste-based processes integrating several carbon capture/utilization options can compete environmentally with other available ammonia technologies. Our waste-to-ammonia processes reduce potential impacts from abiotic depletion, human toxicity, and greenhouse gas (GHG) emissions relative to fossil-based and renewable technologies. Among the assessed technologies, coupling dark fermentation with anaerobic digestion and capturing CO₂ for sequestration or later use is most efficient for GHGs, water, and energy, consuming 27% less energy and reducing GHGs by 98% compared to conventional ammonia. Water use is 38% lower than water electrolysis and GHGs are 94% below municipal waste incineration routes per kg NH₃. Additionally, displacing conventional, high impact urea by integrating urea production from process CO₂ decreases life cycle environmental impacts significantly despite increased energy demand. On a fertilizer-N basis, the ammonia + urea configuration without dark fermentation performs best on all categories included. Methane and ammonia leakage cause nearly all life cycle impacts, indicating that failing to prevent leakage undermines the effectiveness of new technologies such as these. Our results show that a green ammonia/ammonia + urea process family as designed here can reduce waste and prevent the release of additional CO₂ from ammonia production while avoiding fossil-based alternatives and decreasing emissions from biogenic waste sources.

With the aim of developing bioprocesses for waste valorization and a reduced water footprint, we optimized a two-step fermentation process that employs the oleaginous yeast Cutaneotrichosporon oleaginosus for the production of oil from liquid cheese whey permeate. For the first step, the addition of urea as a cost-effective nitrogen source allowed an increase in yeast biomass production. In the second step, a syrup from candied fruit processing, another food waste supplied as carbon feeding, triggered lipid accumulation. Consequently, yeast lipids were produced at a final concentration and productivity of 38 g/L and 0.57 g/L/h respectively, which are among the highest reported values. Through this strategy, based on the valorization of liquid food wastes (WP and mango syrup) and by recovering not only nutritional compounds but also the water necessary for yeast growth and lipid production, we addressed one of the main goals of the circular economy. In addition, we set up an accurate and fast-flow cytometer method to quantify the lipid content, avoiding the extraction step and the use of solvents. This can represent an analytical improvement to screening lipids in different yeast strains and to monitoring the process at the single-cell level.