Physical properties of pellets made from sorghum stalk, corn stover, wheat straw, and big bluestem

Densification of biomass feedstocks, such as pelleting, can increase bulk density, improve storability, reduce transportation costs, and make these materials easier to handle using existing handling and storage equipment for grains. The objectives of this research were to study (1) the physical properties of pellets made from corn stover, sorghum stalk, wheat straw, and big bluestem, (2) the effect of moisture content on bulk density, true density, and durability of the biomass pellets, and (3) the effect of hammer mill screen size and die thickness on bulk density, true density, and durability of the pellets. Biomass pelleting can significantly improve the bulk density from 47 to 60kg/m³ for biomass grinds to 360 to 500kg/m³ for biomass pellets. Of the four types of biomass pellets, wheat straw pellets had the highest bulk density value of 495.8kg/m³, and sorghum stalk pellets had the lowest bulk density value of 365.2kg/m³. An increase in moisture level resulted in a decrease in bulk density and true density of the pellets. The effect of moisture content on durability of the pellets made from corn stover, wheat straw, and big bluestem showed a similar trend; the maximum durability value was 96.8% at the equilibrium moisture content (EMC) range of 9% (d.b.) to 14% (d.b.) for corn stover and wheat straw, and 9% (d.b.) to 11% (d.b.) for big bluestem. A further increase in EMC value resulted in a decrease in pellet durability. For sorghum stalk pellets, the durability value increased initially with increased EMC and reached a maximum of 89.5% at EMC values between 14% (d.b.) and 16% (d.b.). Use of a larger hammer mill screen size (from 3.2mm to 6.5mm screen openings) resulted in increases of bulk density, true density, and durability of biomass pellets, but not in significant levels. Use of a thicker die size (from 31.8mm to 44.5mm in thickness) resulted in significant increase of bulk density, true density, and durability of biomass pellets.