Nanosheet-state cobalt-manganese oxide with multifarious active regions derived from oxidation-etching of metal organic framework precursor for catalytic combustion of toluene

For the first time, a nanosheet-state CoMnx mixed oxide with multifarious active regions was synthesized by oxidation-etching assembly of metal organic framework (MOF) precursor and applied for catalytic combustion of toluene at low temperatures. The obtained optimum catalyst denoted as CoMn6 showed excellent performance, which achieved 90% conversion of 1,000 ppm toluene under a weight hourly space velocity (WHSV) of 60,000 mL/(g·h) at 219 °C. While, it also exhibited long-term stability with strong water resistance property. The characterizations of physicochemical properties indicated that the oxidation-etching assembly process built an abundant mesoporous structure in the CoMnx catalyst, which greatly increased the specific surface area (SSA). Especially, potassium permanganate as oxidant and manganese source led to uniform dispersion and assembling of cobalt atoms, which caused the generation of low-crystallinity CoMnx mixed oxide with abundant dislocations, vacancies, phase interfaces and amorphous structures, resulting in excellent low-temperature reducibility, outstanding lattice oxygen mobility and abundant active species such as Mn³⁺, Co³⁺ and adsorbed oxygen species. Density functional theory (DFT) calculations demonstrated that gaseous oxygen with the longer bond length (1.406 Å) and stronger adsorption energy (−4.443 eV) could be adsorbed and activated well on the MnCo₂O₄.₅ (311) plane, which is beneficial for the toluene oxidation. In situ diffuse reflectance infrared spectroscopy (DRIFTS) technique was applied to track the intermediates of toluene combustion under different atmospheres, which further deduced the contributions of different active regions and oxidation mechanism over the CoMnx catalyst. The present facile strategy of oxidation-etching assembly of the MOF precursor for the creating of novel catalyst with high performance could be applied in a wide variety of materials besides VOC combustion catalysts.