Roles of iron species and pH optimization on sewage sludge conditioning with Fenton's reagent and lime

Conditioning sewage sludge with Fenton's reagent could effectively improve its dewaterability. However, drawbacks of conditioning with Fenton's reagent are requirement of acidic conditions to prevent iron precipitation and subsequent neutralization with alkaline additive to obtain the pH of the filtrate close to neutrality. In this study, roles of pH were thoroughly investigated in the acidification pretreatment, Fenton reaction, and the final filtrate after conditioning. Through the response surface methodology (RSM), the optimal dosages of H2SO4, Fe²⁺, H2O2, and lime acted as a neutralizer were found to be 0 (no acidification), 47.9, 34.3 and 43.2 mg/g DS (dry solids). With those optimal doses, water content of the dewatered sludge cakes could be reduced to 55.8 ± 0.6 wt%, and pH of the final filtrate was 6.6 ± 0.2. Fenton conditioning without initial acidification can simplify the conditioning process and reduce the usage of lime. The Fe³⁺ content in the sludge cakes showed a close correlation with the dewaterability of conditioned sludge, i.e., the water content of sludge cakes, SRF (specific resistance to filtration), CST (capillary suction time), bound water content, and specific surface area. It indicated that the coagulation by Fe³⁺ species in Fenton reaction could play an important role, compared to traditional Fenton oxidation effect on sludge conditioning. Thus, a two-step mechanism of Fenton oxidation and Fe(III) coagulation was proposed in sewage sludge conditioning. The mechanisms include the following: (1) extracellular polymeric substances (EPS) were firstly degraded into dissolved organics by Fenton oxidation; (2) bound water was converted to free water due to degradation of EPS; (3) the sludge particles were disintegrated into small ones by oxidation; (4) Fe³⁺ generated from Fenton reaction acted as a coagulant to agglomerate smaller sludge particles into larger dense particles with less bond water; (5) finally, the dewatered sludge cakes were obtained, with less small pores (1–10 nm) that contributed to water affinity, but with more large pores (>10 nm) that contributed to a permeable, rigid lattice structure. Morphology of the Fenton-conditioned sludge cake exhibited a porous structure. The estimated cost of the composite conditioner, Fenton's reagent and lime, is USD$ 43.8/t DS, which is less than that of ferric chloride and lime (USD$ 54/t DS). Furthermore, pH of the final filtrate using this composite conditioner is about 6.6. Comparatively, that using ferric chloride and lime is as high as 12.4.