Design and Evaluation of Drilling Fluid Systems for Wellbore Stabilization During Drilling in Deep Coalbed Gas Reservoirs in the Ordos Basin
2025
Gang Cao | Chaoqun Zhang | Zhenxing Li | Hongliang Ma | Dongsheng Cai | Xin Zhou | Xinchen Zhang | Lu Bai | Peng Zhang | Junjie Zhao
To overcome wellbore instability problems in deep coalbed gas reservoirs in the Ordos Basin, drilling fluid additives were evaluated and a drilling fluid system was designed. According to the SEM and CT analysis results, there were not only face and butt cleats in the coal rock but also bedding and layered fractures. Potassium chloride (KCl) and Potassium formate (HCOOK) drilling fluid systems were formulated. The recovery rate of shale and coal rock cuttings reached 99%, and the linear swelling rates for coal rock in both types of drilling fluid were less than 0.18%. Measured with a servo-controlled compression frame at a loading rate of 1 mm/min, the uniaxial compression strength of coal rock was 11.74 MPa, and it was 9.13 MPa and 10.35 MPa after immersion in KCl and HCOOK drilling fluid, respectively. This indicates that both systems have good inhibition properties. The invasion depth in packed sand was 15.5 mm for KCl drilling fluid and 8 mm for HCOOK drilling fluid, demonstrating good sealing performance by the systems. Compared to KCl drilling fluid, the HCOOK system exhibited better inhibition and sealing performance. After the removal of the 10 mm deep invasion section of drilling fluid, the permeability of the coal rock recovered by more than 90%, and the drilling fluid caused minimum damage to the reservoir. The optimized drilling fluid exhibits excellent sealing and inhibition capabilities, making it highly effective in addressing wellbore stability challenges in carbonaceous mudstone formations at 4000 m in depth in the deep coalbed methane reservoirs of the Ordos Basin.
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