Most fossil fuel-derived polymers used for food packaging are non-biodegradable and induce pollution by microplastic, calling for safer material. Here we review microbial production and applications of pullulan, a unique biopolymer produced by fermentation of agro-residues, using a strain named Aureobasidium pullulan. Chemically modified pullulan is widely used in food, pharmaceuticals, biomedical, and cosmetics. Compared to conventional polymers, pullulan increases the tensile strength 6–37-folds and increases the bioadhesion time 72–120-folds. Pullulan has been recently produced from agro-based waste with yields as high as 58-69 g/L.

Adsorption isotherms of 3 selected paper-based packaging materials, that is, vegetable parchment (VP) paper, Kraft paper, and solid-bleached-sulfate (SBS) paperboard, were determined at 3 different temperatures (25, 40, and 50 °C). The GAB isotherm model was found to fit adequately for describing experimental adsorption isotherm data for the paper samples. The monolayer moisture content of the paper samples decreased with increase in temperature, which is in the range of 0.0345 to 0.0246, 0.0301 to 0.0238, and 0.0318 to 0.0243 g water/g solid for the MG paper, the Kraft paper, and the SBS paperboard, respectively. The net isosteric heats of sorption (qst) for the paper samples decreased exponentially with increase in moisture content after reaching the maximum values of 18.51, 27.39, and 26.80 kJ/mol for the VP paper, the Kraft paper, and the SBS paperboard, respectively, at low-moisture content. The differential enthalpy and entropy of 3 paper samples showed compensation phenomenon with the isokinetic temperature of 399.7 K indicating that water vapor had been adsorbed onto the paper samples with the same mechanism. Depending on the paper material, tensile strength of paper samples was affected by moisture content.

Biopolymers of gellan gum (G), 2-hydroxyethyl cellulose (HEC), and lignin (L)-based binary and ternary sustainable composites were prepared for food packaging and biomedical application. The composite films were flexible and transparent or translucent with slight brown in color. The incorporation of lignin considerably improved the thermal and mechanical and hydrophobic properties of the composite films. The addition of 10 wt% of lignin to the composites increased the tensile strength by 54.3% and 59.2% respectively. The prepared lignin-based composite films showed high ultraviolet (UV) protection, with almost 100% protection against UVB (280–320 nm) and 90% against UVA (320–400 nm). The surface hydrophobicity of the composite films increased with the addition of lignin. The binary and ternary composites containing 1, 5, and 10 wt% lignin exhibited excellent radical scavenging activities. The gellan gum/HEC/lignin based composite films achieved the best biocompatibility. The obtained composites showed efficient antioxidant and non-cytotoxic activities, although there was no remarkable antimicrobial activity.