Mobile AI-Powered Impurity Removal System for Decentralized Potato Harvesting

An advanced artificial intelligence (AI)-powered mobile automated impurity removal system was developed and integrated into potato harvesting machinery for decentralized agricultural environments in Japan. As opposed existing stationary AI systems in centralized processing facilities, this mobile prototype enables on-field impurity removal in real time through a systematic dual-evaluation methodology. The system integrates the YOLOX-small architecture with precision pneumatic actuators and achieves 40–50 FPS processing under dynamic field conditions. Algorithm validation across 10 morphologically diverse potato varieties (Danshaku, Harrow Moon, Hokkaikogane, Kitaakari, Kitahime, May Queen, Sayaka, Snowden, Snow March, and Toyoshiro) using count-based analysis showed exceptional recognition, with potato misclassification rates of 0.08 ± 0.03% (range: 0.01–0.32%) and impurity detection rates of 89.99 ± 1.25% (range: 80.00–93.30%). Cross-farm validation across seven commercial farms in Hokkaido confirmed robust algorithm consistency (PMR: 0.08 ± 0.03%, IDR: 90.56 ± 0.82%) without farm-specific calibration, establishing variety-independent and environment-independent operation. Field validation using weight-based analysis during actual harvesting at 1–4 km/h confirmed successful AI-to-field translation, with 0.22–0.42% potato misclassification and adaptive impurity removal of 71.43–85.29%. The system adapted intelligently, employing conservative sorting under high-impurity loads (71.43% removal, 0.33% misclassification) to prioritize potato preservation while maximizing efficiency under standard conditions (85.29% removal, 0.30% misclassification). The dual-evaluation framework successfully bridged the gap between AI accuracy in laboratory settings and effectiveness in agricultural operations. The proposed AI algorithm surpassed project targets for all tested conditions (>60% impurity removal, <1% potato misclassification). This successful integration demonstrates technical feasibility and commercial viability for widespread agricultural automation, with a validated 50% reduction in labor (four workers to two workers). This implementation provides a comprehensive validation methodology for next-generation autonomous harvesting systems.