Experimental Study on Heat Recovery of Air Dryer from Waste Heat Energy of Condensing Unit from VCRS Air Conditioner

Heating, Ventilating, and Air Conditioning (HVAC) is a system to condition indoor air by cooling or heating to achieve thermal comfort for a human being. The HVAC system operates based on the refrigeration cycle, where heat is dissipated from the condensing unit in the warm air arrangement. This represents an ironic foundation of heat that might be recovered for further schemes or applications. In this paper, experimental work was developed to validate the proposed heat recovery system using heated air released from the condenser unit of the HVAC system as a source for the air dryer for the drying rack. Four different output parameters are to be observed in this research: the dry-bulb temperature of the air exit from the condenser unit, the dry-bulb temperature of the air inflowing the dryer, and the drying time and the relative humidity of the air leaving the dryer. These experimental works were conducted using a domestic application of a 1.0 hp air conditioning (AC) system with R-22 refrigerant gas and based on the following factors: The three-variant mass of wet clothes, the three-stage of mechanical fan speed for releasing warm air from the condenser, and the effect of variable ambient or surrounding air dry-bulb temperature were studied. A physical prototype of the dryer was constructed for proof-of-concept purposes. The experimental output was then analyzed to obtain precision and accurate data. To determine the system behavior, a refrigeration cycle analysis was conducted. It has been shown that an AC system of 1.0 hp can cover wet clothes drying of weights 1950 g, 4255 g, and 6350 g at 55, 80, and 110 min with a constant air velocity of 0.34 m-3.s-1 in an ambient temperature of 33°C. The significant contribution of this research is the proposed heat-recovery-based air dryer system with the capability to increase the Coefficient of Performance (COP) of the AC unit from 2.36 to 2.70. Hence, the energy-saving was received using the heat-recovered-based air dryer instead of a commercial electric air dryer system that uses high power consumption from their heater element.