The food processing industry is one of the largest consumers of energy and water in the manufacturing sector. It is vital that conservation measures are taken to reduce the use of electricity, fuel, and water for producers to have long-term, sustainable growth. The Pacific Northwest (PNW) region includes some the largest food processers in the United States, particularly with products such as fruit and vegetable preserves, apples products, potato products, and milk. Energy and water consumption in PNW food processing facilities are quantified as well as techniques to increase efficiency and reduce waste. Mechanical drive systems and refrigeration consumes the most electricity in the industry and the implementation of energy management plans has the largest potential to save electricity in PNW facilities. Heating and cooling process needs are the largest consumers of energy in the food processing industry. Implementing cogeneration/trigeneration technology, replacing of older equipment, capturing waste heat, and reusing wastewater can have significant impacts on both energy and water consumption. Novel, emerging technologies such as membrane separation, high-pressure processing, microwave assist, ultrasound, pulsed high electric fields, ozone, and hydrogen/electricity generation have significant potential to benefit the food processing industry by increasing efficiency and allowing companies to stay competitive in an industry where sustainable practices are becoming increasingly important to the public.

Despite the progress in the area of food safety, foodborne diseases still represent a massive challenge to the public health systems worldwide, mainly due to the substantial inefficiencies across the farm-to-fork continuum. Here, we report the development of a nano-carrier platform, for the targeted and precise delivery of antimicrobials for the inactivation of microorganisms on surfaces using Engineered Water Nanostructures (EWNS). An aqueous suspension of an active ingredient (AI) was used to synthesize iEWNS, with the ‘i’ denoting the AI used in their synthesis, using a combined electrospray and ionization process. The iEWNS possess unique, active-ingredient-dependent physicochemical properties: i) they are engineered to have a tunable size in the nanoscale; ii) they have excessive electric surface charge, and iii) they contain both the reactive oxygen species (ROS) formed due to the ionization of deionized (DI) water, and the AI used in their synthesis. Their charge can be used in combination with an electric field to target them onto a surface of interest. In this approach, a number of nature-inspired antimicrobials, such as H₂O₂, lysozyme, citric acid, and their combination, were used to synthesize a variety of iEWNS-based nano-sanitizers. It was demonstrated through foodborne-pathogen-inactivation experiments that due to the targeted and precise delivery, and synergistic effects of AI and ROS incorporated in the iEWNS structure, a pico-to nanogram-level dose of the AI delivered to the surface using this nano-carrier platform is capable of achieving 5-log reductions in minutes of exposure time. This aerosol-based, yet ‘dry’ intervention approach using iEWNS nano-carrier platform offers advantages over current ‘wet’ techniques that are prevalent commercially, which require grams of the AI to achieve similar inactivation, leading to increased chemical risks and chemical waste byproducts. Such a targeted nano-carrier approach has the potential to revolutionize the delivery of antimicrobials for sterilization in the food industry.