The food processing industry is one of the largest consumers of energy and water in the manufacturing sector. It is vital that conservation measures are taken to reduce the use of electricity, fuel, and water for producers to have long-term, sustainable growth. The Pacific Northwest (PNW) region includes some the largest food processers in the United States, particularly with products such as fruit and vegetable preserves, apples products, potato products, and milk. Energy and water consumption in PNW food processing facilities are quantified as well as techniques to increase efficiency and reduce waste. Mechanical drive systems and refrigeration consumes the most electricity in the industry and the implementation of energy management plans has the largest potential to save electricity in PNW facilities. Heating and cooling process needs are the largest consumers of energy in the food processing industry. Implementing cogeneration/trigeneration technology, replacing of older equipment, capturing waste heat, and reusing wastewater can have significant impacts on both energy and water consumption. Novel, emerging technologies such as membrane separation, high-pressure processing, microwave assist, ultrasound, pulsed high electric fields, ozone, and hydrogen/electricity generation have significant potential to benefit the food processing industry by increasing efficiency and allowing companies to stay competitive in an industry where sustainable practices are becoming increasingly important to the public.

In recent years, several global issues related to food waste, increasing CO2 emissions, water pollution, over-fertilization, deforestation, loss of arable land, food security, and energy storage have emerged. Climate change urgently needs to be addressed from an ecological and social perspective. Implementing new indoor urban vertical farming (IUVF) operations is one way to combat the above-mentioned issues as well as foodborne illnesses, scarcity of drinking water, and more crop failure due to infection from plant pathogens and insect pests. A promising production mode is plant factories (PFs), which are indoor plant production systems completely isolated from outside environment. This paper mainly focuses on the comprehensive review of scientific papers in order to analyse the different applications of urban farming (UF) based on three different dimensions: a) the manufacturing techniques and equipment used; b) the energy that these systems require, the distribution of energy, and ways to minimize the energy-related cost; and c) the technological innovations applied in order to optimize the cultivation possibilities of IUVF.

Understanding the status of water-energy-food (WEF) Nexus, oriented to the whole process of water extraction and deployment, water consumption for crop growth, and food production output, in irrigation systems is essential for food security and resources sustainability. Based on WEF Nexus quantification, combining traditional agricultural water-saving and water footprint theory, the sustainable development level (SDL) of water acquisition-transfer-consumption process for pumped irrigation systems was analyzed, using the principal component analysis (PCA) and taking the Lianshui Irrigation District (LID) in eastern China as a case study, in this paper. The driving mechanism of SDL for WEF Nexus was revealed by virtue of the partial least-squares regression (PLSR). Results showed that, annual SDL of the WEF Nexus in the pumped irrigation systems was 0.3 during the study period 2005–2019, mainly due to the low SDLₑ and SDLf, indicating that sustainability had been concerned. PRE and RRI were significant-positive factors, while CDI functioned as significant-negative driving factors on SDL of WEF Nexus. The measures adjusting crop planting structure, transforming irrigation and drainage mode, updating water pump equipment, and increasing agricultural investment contribute to the sustainability of WEF Nexus in the observed irrigation systems. Therefore, the sustainable management can be implemented according to the unique driving factors identification of WEF Nexus in pumped irrigation systems. The research is conducive to the management and program for irrigated agricultural systems under the changing circumstances.

Recycling of food-by-products is very important subject. Many trials have been done to reuse by-product, however, almost trials have not been to install the commercial process due to their treatment costs and their qualities. To convert biodegradable stuff is one of their trail fields. However, their products have disadvantage of high cost and low properties against water-resistance. To minimize costs and to improve waterproof property, we used zein-containing corn gluten meal and succeeded in making solid materials by injection molding. We turned the materials into pellets with an extruder, and then molded the pellets into seedling culture pots with an injection molder. This study project was carried out jointly with Showa Sangyo Co., The Japan Steel Works and National Food Research Institute. In this project we were able to successfully reduce costs and to obtain solid molded products for practical use by adopting the injection molding method, which has many advantages in productivity (low costs, high moldability, flexibility to make various shapes of molds). At present, we are working to assess the biodegradable molded material actually applied and to improve materials for different purposes.

Steam injection heating systems for food and agricultural products are subject to condensation-induced water hammer (CWH), which may cause significant damage to equipment and pose a threat to operators. A method is suggested for process design and operation of a steam injection heater that reduces occurrence of CWH. The method is based on a correlation between the thermodynamic ratio of the product and the Peclet number. A laboratory steam injection heater was instrumented to determine the relationship between CWH, the thermodynamic ratio, and the Peclet number. The thermodynamic ratio for water and various concentrations (55 to 67.5 brix) of sucrose solution was recorded under process conditions at the onset of CWH during steam injection heating. Good correlation was observed between the Peclet number and threshold thermodynamic ratio. A linear equation was found (with r 2 = 0.79) that gives the predicted minimum thermodynamic ratio for system operation without CWH.

The Weibull distribution function can be used to describe cleaning kinetics of high pressure water jets. This function has been proposed previously to describe the soil removal of heat exchangers in milk industry during CIP processes. Weibull distribution function can be applied to model different types of kinetics by use of two parameters. Thus, characteristic cleaning times can be calculated more precisely than using an exponential function. This is necessary for proper simulation of the cleaning process of machines and equipment in food industry. Experimental trials were performed in cleaning milk protein soil from stainless steel plates with pressures from 20 to 60 bar at temperatures of 30–50 °C. In many cases, experimental data could be described equally well using an exponential function, but in specific cases, e.g. at low pressure (20 bar) or low temperature (30 °C), the Weibull distribution function resulted in much better fit.